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Open circuit and hybrid HPGR applications can be used to increase the capacity of existing ball mill grinding circuits with slightly less energy consumption However, substantial energy savings can additionally be obtained using closed circuit HPGR applications in the cement industry

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Applications of HPGR in different circuit alternatives have resulted in 10–50% energy savings when compared with closed circuit ball milling operations (Patzelt, 1992) Nevertheless, due to the microcracks created by very high compression forces in the particle bed, the Bond work index of the material is further reduced for subsequent grinding operations ( Bleifuss et al, 1997 , Benzer et al, 2003 )

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This gives good cement performance, and reduces energy consumption by 20-40% compared with a standard ball mill system Capacity of cement mills [ edit ] The cement mills on a cement plant are usually sized for a clinker consumption considerably greater than the output of the plant's kilns

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